Industrial Primary Gas Regulator 1.72MPa | DN50 NPT Ports | SG15 Safety Rated​

Industrial Primary Gas Pressure Regulator - RTZ Series

Precision Pressure Control for Critical Gas Infrastructure

I. Engineering Excellence & Technical Specifications

1.1 Robust Pressure Management Capabilities

This industrial-grade primary regulator delivers uncompromising performance in demanding environments. Engineered with direct-acting spring-load technology, it achieves AC10 precision classification (ISO 10533 standard) - maintaining outlet pressure within ±2.5% deviation across extreme flow fluctuations. The system handles:

• Maximum Inlet Pressure (P1): 1.72MPa (250 PSI)

• Configurable Outlet Ranges (P2):

• Tier 1: 0.03~0.14MPa (4.3~20.3 PSI)

• Tier 2: 0.1~0.28MPa (14.5~40.6 PSI)

• Tier 3: 0.28~0.56MPa (40.6~81.2 PSI)

• Peak Flow Capacity: 500 Nm³/h (17,657 SCFH)

1.2 Certified Safety Architecture

Featuring SG15-rated shutoff mechanism (EN 88-1 certified), the regulator:

• Activates emergency closure within 0.8 seconds during 150% overpressure events

• Maintains seal integrity at 60°C ambient temperatures

• Withstands 100,000+ pressure cycles without seal degradation

1.3 Extreme Environment Resilience

Operational parameters exceed industry standards:

• Temperature Range: -20°C to +60°C

• Materials Engineering:

• Body: ASTM A536 Ductile Iron (Grade 65-45-12)

• Diaphragm: Nitrile-Butadiene Matrix (3mm reinforced)

• Springs: EN 10270-1 Cold Drawn Carbon Steel

• Corrosion Protection: Electroless nickel plating (5μm) on all wetted parts

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II. Advanced Design & Operational Mechanics

2.1 Direct-Acting Control System

Unlike pilot-operated regulators, our direct-acting design eliminates external sensing lines through:

• Monolithic Pressure Balancing Chamber

• 120cm² effective diaphragm area

• Zero-friction graphite-coated stem

• Dual-coil spring cartridge (parallel load configuration)

• Proprietary Flow Dynamics

• Venturi-optimized orifice (patent pending) reduces turbulence

• Linear flow coefficient (Cv) of 22 at 0.56MPa

• Pressure recovery ratio > 92%

2.2 Precision Adjustment System

Field technicians configure pressure via:

• Calibrated T-handle Assembly

• 1 full rotation = 0.07MPa adjustment

• Torque-limited safety stop

• IP66-rated environmental seal

• Fail-Safe Positioning

• Spring-loaded poppet defaults to closed position

• Redundant O-ring stem seals (Viton® FKM)

2.3 Maintenance-Optimized Construction

• Modular Cartridge System: Replace seals without line disconnection

• Inspectable Orifice: Transparent polycarbonate cover

• Test Points: 1/8" NPT gauging ports upstream/downstream

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III. Industrial Applications & Integration

3.1 Energy Sector Implementation

• Natural Gas Distribution:

• City gate stations pressure reduction (1.72MPa → 0.28MPa)

• CNG mother station regulation

• Biogas upgrading plant controls

• LPG Infrastructure:

• Bulk storage terminal vaporization control

• Cylinder filling manifold regulation

3.2 Manufacturing & Process Industries

• Combustion System Management:

• Regenerative thermal oxidizers (RTOs)

• Aluminum melting furnaces (500+ Nm³/h demand)

• Ceramic kiln burner trains

• Specialized Gas Applications:

• Food processing CO2 injection

• Semiconductor hydrogen delivery

• Pharmaceutical nitrogen blanketing

3.3 Commercial Infrastructure

• District Energy Systems:

• Campus steam plant fuel control

• Hospital central boiler regulation

• High-Risk Environments:

• Automotive paint shops

• Aircraft hangar heating

IV. Installation & Performance Data

4.1 Mechanical Integration Guidelines

4.2 Certified Performance Curves

• Flow-Pressure Characteristic:

• 0.5% droop at 50% capacity (vs. industry average 3%)

• <0.01MPa lockup pressure

• Temperature Compensation:

• -0.008% setting change/°C between -20°C~60°C

• Verified per EN 334:2018

4.3 Compliance & Certification

• International Standards:

• ISO 10533 Class AC10

• EN 88-1:2011+A1:2016

• ASME B31.1 Power Piping

• Explosion Safety: ATEX Cat. 3G (2014/34/EU)

• Material Certifications: PED 2014/68/EU Annex I

V. Value Engineering & Lifecycle Analysis

5.1 Operational Economics

• Energy Savings: 7-12% reduced compressor workload vs. conventional regulators

• Maintenance Interval: 5-year service cycle

• Mean Time Between Failure (MTBF): 190,000 hours

5.2 Comparative Advantage

5.3 Sustainability Profile

• Leakage Rate: <0.001% Vn at SG15 (vs. ISO 15848 CO2 allowance)

• Recyclability Index: 92% metal content (ISO 22628)

• Carbon Footprint: 18.7 kg CO2e per unit (cradle-to-gate)

VI. Technical Support & Service

• Digital Twin Integration: IoT-ready with 1/4" NPT sensor port

• Global Certification Support:

• CRN registration (Canada)

• PED Category II modules

• GOST-R (Eurasian compliance)

• Onsite Calibration: NIST-traceable test equipment